Incoloy 800 / 825 Bars Wire Rods

Incoloy 800 and Incoloy 825 bars, rods, and wires are nickel-iron-chromium alloys built for service where heat and corrosive chemicals attack ordinary steel within months. Both grades resist oxidation, carburization, and chloride-ion stress cracking, and Incoloy 825 adds molybdenum and copper for stronger performance in sulfuric and phosphoric acid environments. Bhansali Overseas supplies these alloys as round bars, square bars, flat bars, hex bars, wire rods, and welding wire, with the incoloy 825 round bar forming our highest-volume product line for pressure vessels, heat exchangers, and acid-handling equipment.

Bhansali Overseas offers a wide range of Incoloy 800 / 825 Bars Wires & Rods among clients, which has some excellent features to offer such as perfect functioning, durable, rust proof, wear proof, assured for quality, easy delivery, and more. Incoloy 800 Bars (UNS N08800) are identical except for the higher level of carbon in Incoloy 800H Bars (UNS N08810), and the addition of up to 1.20 percent aluminum and titanium in Incoloy 800HT Bars (UNS N08811).

Incoloy 800 Hex Bars Stockist, Incoloy 825 Round Rods & Bars, UNS N08825 Incoloy Wire, Incoloy 800 Square Bars, Incoloy 825 Filler Wires Suppliers.

Incoloy 825 Bright Wire Manufacturer, UNS N08800 Rectangle Bar, Incoloy 800 Forged Round Rods, Incoloy 825 Cold Drawn Bars Dealer in India.

Excellent resistance to chloride stress-corrosion cracking is another important feature of Incoloy 800 Wires. Incoloy 825 Bars (UNS N08825) chemical composition is designed to provide exceptional resistance to a lot of corrosive environments. We also offer these Incoloy Products in customized form with respect to its sizes and shapes to our clients.


About Incoloy 800 / 825 Bars, Rods & Wires

Incoloy 800 carries roughly 30-35% nickel and 19-23% chromium, giving it strength at temperatures up to 1100°C without scaling. Incoloy 825 shares that nickel-chromium base but adds 2.5-3.5% molybdenum, 1.5-3.0% copper, and titanium stabilization, shifting its strength toward chemical resistance rather than pure heat tolerance. Refineries and fertilizer plants choose the alloy 825 bar specifically because it holds up against sulfuric acid, phosphoric acid, and seawater without pitting. Both alloys are melted to tight compositional tolerances and processed through hot working, cold drawing, and solution annealing, which lock in a uniform grain structure and consistent mechanical response across every batch we stock.

Types of Incoloy 800 / 825 Bars, Rods & Wires

The types of Incoloy bars, rods and wires available are listed below in detail.

  • Incoloy 825 Round Bar: Solid cylindrical stock in diameters from 5mm to 300mm, used in shafts, fasteners, and pump components exposed to acidic media.
  • Square Bar: Four-sided stock machined for structural supports and fabricated frames in corrosive processing units.
  • Flat Bar: Rectangular cross-section suited to brackets, clamps, and reinforcement strips in chemical plant assemblies.
  • Hex Bar: Six-sided profile machined directly into bolts and nuts, cutting secondary machining time on fastener production runs.
  • Forged Bar: Hot-forged stock with refined grain flow, specified for high-stress components like valve bodies and flanges.
  • Bright Bar: Precision-turned and polished surface for close-tolerance shafts and applications needing a smooth finish.
  • Wire Rod: Coiled intermediate stock that feeds downstream drawing operations for finer wire gauges.
  • Welding Wire: Filler wire matched to base metal composition for TIG and MIG welding of Incoloy piping and vessels.

Both the alloy 825 round bar and the flat and hex profiles ship from stock in standard lengths, with custom cutting available on request.

Most Widely Used Austenitic Incoloy 800 Wires, DIN 1.4876 Round Bars, ASTM B166 Incoloy 825 Polished Bars, Incoloy 800 Wire Bobbin Exporter, 825 Hexagon Bars, Incoloy DIN 2.4858 Wire Coil, Incoloy 800 Black Rods Distributors in India.

Incoloy 800 / 825 Bars, Rods, Wires Equivalent Grades

Standard Incoloy 800 Incoloy 825
UNS N08800 N08825
Werkstoff Nr. 1.4876 2.4858
EN X10NiCrAlTi32-20 NiCr21Mo
BS NA 15 NA 16
GOST ЭИ670 ЭП703
JIS NCF 800 NCF 825
AFNOR Z8NC32-21 NFE30C20DUM
OR XH32T XH38BT

Incoloy 800 / 825 Round Bars, Rods and Wires Specification

Standards : EN, DIN, JIS, ASTM, BS, ASME, AISI

Specification : ASTM / ASME SB 166, ASTM / ASME B 446 , ASTM / ASME B 637, ASTM B 511, ASTM / ASME SB 408, ASTM / ASME SB 564.

Size : 5 mm To 500 mm Dia in 100 mm TO 6000 mm Length available.

Form : Round, Square, Hex (A/F), Rectangle, Wire (Coil Form), Wire-mesh, Billet, Ingot, Forging Etc.

Length : 100 mm To 3000 mm Long & Above

Condition : Cold Drawn & Polished Cold Drawn, Centreless Ground & Polished

Finish : Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish

Grade : Incoloy 800 (UNS No. N08800), Incoloy 825 (UNS No. N08825)


ASTM B166 Incoloy 800 / 825 Bars and Rods Useful Info

Chemical Composition: Both grades draw their corrosion resistance from a nickel-chromium-iron matrix, with Incoloy 825 adding molybdenum and copper.

Mechanical Properties: Room-temperature testing confirms both alloys meet ASTM strength minimums across annealed bar and wire products.

Element Incoloy 800 Incoloy 825
Ni 30-35 38.0 – 46.0
Cr 19.0 – 23.0 19.5 – 23.5
Mo - 2.5 – 3.5
C 0.1 max 0.05 max
Mn 1.5 max 1.0 max
S 0.015 max 0.03 max
Si 1.0 max 0.5 max
Cu 0.75 max 1.5 – 3.0
Al 0.15-0.60 0.2 max
Ti 0.15-0.60 0.6 – 1.2
Fe 39.5 min 22.0 min
Property Incoloy 800 Incoloy 825
Tensile Strength 520 MPa min 586 MPa min
Yield Strength (0.2%) 205 MPa min 241 MPa min
Elongation 30% min 30% min
Hardness 90 HRB max 90 HRB max
Property Incoloy 800 Incoloy 825
Density 7.94 g/cm³ 8.14 g/cm³
Melting Range 1357 – 1385 °C 1357 – 1385 °C
Modulus of Elasticity 196 GPa 196 GPa
Thermal Conductivity 11.5 W/m·K 11.1 W/m·K
Electrical Resistivity 0.98 µΩ·m 1.13 µΩ·m
Thermal Expansion (20–100 °C) 14.2 x 10⁻⁶/°C 14.2 x 10⁻⁶/°C

Physical Properties: Incoloy 800 carries a density of 7.94 g/cm³ against 8.14 g/cm³ for Incoloy 825, and both melt between 1357°C and 1385°C. The modulus of elasticity sits near 196 GPa for each grade at room temperature. Thermal conductivity runs at 11.5 W/m·K for Incoloy 800 and 11.1 W/m·K for Incoloy 825, while electrical resistivity measures around 0.98 microhm-metre and 1.13 microhm-metre respectively. The coefficient of thermal expansion averages 14.2 x 10⁻⁶/°C between 20°C and 100°C for both alloys, which keeps dimensional movement predictable across mixed-metal assemblies.


Available Sizes & Dimensions

The available sizes and dimensions are listed below along with product form, diameter and length.

Product Form Diameter / Size Range Standard Length
Round Bar 5mm - 300mm 3m, 6m, custom
Square Bar 10mm - 150mm 3m, 6m
Flat Bar 10mm x 3mm - 200mm x 50mm 3m, 6m
Hex Bar 6mm - 100mm A/F 3m, 6m
Wire Rod 5.5mm - 12mm Coil form
Welding Wire 0.8mm - 4.0mm Spool, straight length

Custom diameters and cut lengths for the Incoloy 825 round bar are available against confirmed order quantities.

Surface Finishes

Black finish suits bars headed straight into further machining, while bright and polished finishes serve components needing low friction or a clean visual appearance. Peeled bar removes surface defects from hot-rolled stock, giving a consistent diameter before cold drawing. Cold drawn bar delivers tighter dimensional tolerances and higher yield strength, and hot rolled bar remains the cost-effective choice for structural and non-precision applications in alloy 825 bars and wire.

Manufacturing Standards

We supply Incoloy 800 / 825 bars, rods, and wires to ASTM B408, ASTM B564, ASME SB408, and ASME SB564. Material certification references UNS N08800 and N08825, alongside DIN 1.4876 and 2.4858, and EN 10088 where European documentation is required.

Applications

These bars are used in high-performing industries that need resistance to corrosion and saline environment, some of them are listed below.

  • Chemical Processing: Pump shafts, valve stems, and reactor internals rely on these alloys where acids and alkalis would corrode standard stainless steel.
  • Heat Exchangers: Tube supports and baffles hold dimensional stability under repeated thermal cycling.
  • Power Generation: Boiler components and feedwater heater parts use Incoloy 800 for its resistance to high-temperature oxidation.
  • Oil & Gas: Downhole tooling and wellhead components use the alloy 825 round bar where sour gas and chloride exposure demand pitting resistance.
  • Marine: Propeller shafts and seawater piping fittings benefit from consistent corrosion performance in saline conditions.
  • Aerospace: Fastener stock and structural brackets use these grades where strength must hold at elevated operating temperatures.

Packaging

Bars are bundled with steel strapping, and wrapped in waterproof plastic sheeting to prevent moisture contact with bars during transit. Wire rod and welding wire are shipped in coils or on spools and boxed in wooden crates for export shipments. Customer specific packaging requirements including labelling, heat numbers and mill test certificates can be met with each consignment packed.

Why Choose Our Incoloy 800 / 825 Bars, Rods & Wires

Bhansali Overseas stocks Incoloy 825 round bar, alloy 825 bar, and full range of square, flat, hex, and wire forms at our Mumbai facility for immediate dispatch. Each batch comes with mill test certificates confirming chemical and mechanical compliance with ASTM and ASME standards. Custom sizes, cut lengths, and finishes are made to order specifications and are not standard catalogue options. We have competitively priced bulk orders and in-house export documentation to keep lead times short for buyers in the chemical, oil and gas and power generation sectors worldwide.

Request a quote with your required grade, size, and quantity for current stock availability.

Request a Quote

Frequently Asked Questions

Incoloy 800 is intended for high temperature up to 1100°C and Incoloy 825 is augmented with molybdenum and copper for improved resistance to sulphuric and phosphoric acid at lower temperatures.

They serve pump shafts, valve components, heat exchanger parts, and welding filler stock in chemical processing, oil and gas, and power generation equipment exposed to corrosive or high-temperature conditions.

Yes, we supply black, bright, polished, peeled, cold drawn, and hot rolled finishes depending on the machining or application requirements specified in your order.


Incoloy 800 / 825 Hot Rolled Round Bar,Cold Drawn Bars Supplier

We Supply Incoloy 800 / 825 Bars Wire Rods in Algiers, Haryana, Houston, Pune, Caracas, Al Khobar, Moscow, New Delhi, Cairo, Ranchi, Abu Dhabi, Calgary, Milan, Navi Mumbai, London, Dubai, Jeddah, Ho Chi Minh City, Kuwait City, Vadodara, Atyrau, Rio de Janeiro, Tehran, Baroda, Chandigarh, Edmonton, Sydney, Chiyoda, Indore, New York, Gurgaon, Brisbane, Ankara, Manama, Al Jubail, Singapore, Lagos, Bhopal, Doha, Toronto, Courbevoie, Ernakulam, Pimpri-Chinchwad, Thane, Thiruvananthapuram, Lahore, Jaipur, Visakhapatnam, Kuala Lumpur, Nagpur, Istanbul, Riyadh, Jakarta, Ahmedabad, Colombo, Hong Kong, Coimbatore, Faridabad, Karachi, Kanpur, Bangkok, Los Angeles, Seoul, Bogota, Aberdeen, Rajkot, La Victoria, Mexico City, Melbourne, Bengaluru, Geoje-si, Sharjah, Perth, Surat, Jamshedpur, Secunderabad, Muscat, Kolkata, Mumbai, Santiago, Noida, Dallas, Port-of-Spain, Hanoi, Madrid, Montreal, Dammam, Petaling Jaya, Granada, Howrah, Busan, Gimhae-si, Chennai, Vung Tau, Ludhiana, Nashik, Ahvaz, Hyderabad, Ulsan.

Incoloy 800 / 825 Bars & Wires Availability Worldwide

We Export Incoloy 800 / 825 Bars Wire Rods in Bangladesh, Lithuania, Czech Republic, Slovakia, Chile, Yemen, United Kingdom, Colombia, Mexico, France, Nigeria, Venezuela, Egypt, Bolivia, Portugal, Brazil, Greece, Croatia, Hungary, Kazakhstan, Netherlands, Belgium, Qatar, Serbia, United States, Turkey, Poland, Nigeria, Lebanon, Peru, Algeria, Estonia, Germany, Canada, Ireland, Kenya, Iraq, Switzerland, Nepal, Mexico, Thailand, Tibet, Indonesia, Costa Rica, Vietnam, Bhutan, Angola, Pakistan, Bahrain, Sweden, Ecuador, Bulgaria, Ghana, Jordan, Australia, Trinidad & Tobago,Tunisia, Afghanistan, Gabon, Namibia, Kuwait, Zimbabwe, Morocco, Puerto Rico, Oman, Hong Kong, South Korea, Saudi Arabia, United Arab Emirates, Iran, Iran, Poland, Belarus, Philippines, India, New Zealand, Malaysia, Finland, Russia, Denmark, Japan, Libya, Ukraine, Italy, Mongolia, Singapore, Azerbaijan, Taiwan, South Africa, Romania, Israel, Sri Lanka, Chile, Argentina, Austria, Spain, Macau, China, Gambia, Norway.

Incoloy 800 / 825 Bars, Rods, Wires Other Available Products

Incoloy 800 Round Bars Incoloy 800 Wire Mesh
825 Incoloy Forged Round Rods 825 Incoloy Cold Drawn Bars
UNS N08800 Incoloy Hex Rods UNS N08825 Incoloy Hot Rolled Round Bar
Incoloy 800 Cold Drawn Bars Suppliers Incoloy 800 Polish Bars & Rods
Incoloy 825 Wire Coil Dealer Incoloy 825 Bright Rods Exporter
800 Incoloy Rectangle Bar Stockholder 800 Incoloy Wire Coil Distributors
Incoloy 825 Wires Suppliers Incoloy 825 Spring Steel Bars Manufacturer
DIN 1.4876 Incoloy Hexagon Bars DIN 2.4858 Incoloy Wire Bobbin
Incoloy 800 Threaded Rods Incoloy 800 Bright Bars
Incoloy 825 Filler Wires Incoloy 825 Black Bars Stockist
ASTM B166 Incoloy 800 Bars & Rods ASTM B166 Incoloy 800 Wires

Incoloy 800 / 825 Bars Wire Rods Application Industry